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PLC Programming and Automation Course

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About Course

The PLC Programming and Automation course is designed to introduce students to the concepts and practices involved in programming and operating Programmable Logic Controllers (PLCs), which are integral to industrial automation. The course covers the basics of PLC hardware and software, programming languages, and how PLCs are used to control machinery and processes in industries like manufacturing, energy, and automotive.

Students will learn how to design, program, and troubleshoot PLC-based systems used for automating tasks such as controlling production lines, managing robotic systems, and monitoring industrial processes. The course also covers the integration of PLCs with other automation systems like SCADA (Supervisory Control and Data Acquisition) and HMI (Human-Machine Interface).

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What Will You Learn?

  • By the end of the PLC Programming and Automation course, students will:
  • 1. Understand PLC Basics: Gain a foundational understanding of PLCs, their components, and how they are used in industrial automation systems.
  • 2. Learn PLC Programming Languages: Master programming languages like Ladder Logic, Structured Text, Function Block Diagram (FBD), and Instruction List (IL) used in PLCs.
  • 3. Configure and Program PLCs: Be able to configure, program, and troubleshoot PLC systems for various automation tasks using industry-standard software tools (such as Siemens TIA Portal, Allen-Bradley Studio 5000).
  • 4. Design Control Systems: Design and implement control systems for various applications, including conveyor systems, robotic arms, and temperature control systems.
  • 5. Work with Sensors and Actuators: Learn to interface PLCs with various sensors (proximity, temperature, pressure, etc.) and actuators (motors, solenoids, relays).
  • 6. Understand Industrial Automation Systems: Gain knowledge of automation technologies like SCADA, HMI, and remote monitoring systems used in conjunction with PLCs.
  • 7. Apply Troubleshooting Techniques: Learn troubleshooting techniques for PLC hardware and software to identify and fix issues in an automation system.
  • 8. Work on Industrial Projects: Apply the learned concepts to real-world industrial automation projects, from initial design to final implementation.
  • 9. Learn Safety Protocols: Understand safety measures and protocols in industrial automation systems, including emergency stop systems and safety PLCs.

Course Content

Introduction to PLCs

  • Overview of industrial automation and PLCs
  • Components of PLC systems: CPU, I/O modules, power supply, and programming devices
  • Types of PLCs: Micro PLCs, Modular PLCs, and Rack-mounted PLCs
  • PLC input/output devices and interfacing
  • Basic PLC operation: scan cycle, inputs, outputs, and memory

PLC Programming Fundamentals

Advanced PLC Programming

PLC-HMI and SCADA Systems

PLC Networking and Communication

Industrial Automation Applications

Troubleshooting and Maintenance of PLC Systems

Safety and Standards in Industrial Automation

Final Project and Case Study

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